Wednesday, April 29, 2009

I'm thinking.... Thick and Chunky


Chunky is the way Leslie describes when she wants something beyond normal. Jon calls it gorgeous. We are talking wood of course, not peanut butter, or other. These are 2 doors (of the exotic Peruvian Walnut, I think I have the swine flu from breathing this stuff) headed for none other than Leslie's own house. She doesn't mess around when it comes time to beefin up the stiles and rails on doors, tops, posts, or anything for that matter. These are the biggest I have ever done: 5" on top and bottom, 3 1/2" on the sides. Ya, the standard from the nineties is 2 1/4 made from oak. It looks so nice together.

So if you are in the market for some timeless furniture or something thick and chunky, call Leslie. This is definitely gonna be a thick and chunky desk.

Saturday, April 25, 2009

The Hard Way



You know those folks that do something the hard way just because its hard, or the hip thing to do? Ya, the guy who carves a cabinet out of one chunk of wood with fully functional hinges and drawer guides. Cause, I certainly don't have anything better to do and everyone wants one of those. And the ones who just don't know better, and do it the hard way. Im not sure which is worse.

According to some hosers that sell lumber, this wood is exotic. Not quite. Peruvian Walnut, as opposed to Fijian Walnut, or Thai Walnut. The difference from the two suppliers in the valley (Sierra and Mcbeath) was a hip hopping 3 dollars a board foot. Who's ever heard Peru to be exotic anyway?

Having never huffed the "exotic dust" of Peru, we decided to give this wood a go. We sold Leslie on it and have been looking back the whole time (should have gone Thai).

This photo is of an in house veneer we laid up on Thursday. We needed a panel with no movement. Wood is no different than any substrate, being exposed to certain elements, it grows and shrinks, and needs allowance. The movement is across the grain and a large panel like this one would move too much. The idea with a thin layer, such as a veneer, is it won't move.

We called around to our trusty suppliers. Nada. So we made our own. Usually in the past, contact cement (no different than shoe goo) has been the preferred method. But fearing the seams would curl, we called Tad from Dutchman and he recomended Titebond III. Good stuff.

After days of splitting and sanding wood into the thin veneer, and some evenly applied pressure for a while, it came out looking like a 90 dollar sheet of veneer. Better than expected. That was alot of work. I may have made 6 bucks an hour. Mmmm, thai walnuts.


Tuesday, April 14, 2009

A Hollywood Tan, Fake Bake

After a few days of baking, we popped the vanity and parts out of the oven. Mmmm, crispy. The piece laying on top is virgin white oak, not yet exposed to the ammonia. The white fletching you can see on the lighter piece turns darker than the other grains during the fuming. It was interesting to note how the ammonia penetrated thru the layers of wood, drawn in more on the end grains than the flats or edges.

I stopped in to meet Ed Creer of Creer Sheet Metal at his home, where I saw the most fascinating antique hutch built of white oak that has been in the family for a while. I'm gonna steal it one day unless they give it to me. I was so impressed by the piece. Maybe someday that sweet end table in your moms house will be an impressive antique... Stranger things have happened.

Friday, April 3, 2009

Shop Dogs

The wood shoppe tannin bed










Under this little tent, the tannin bed, (not to be confused with a tanning bed) lies a vanity adorned with oak (yes oak). No, it's not the sweet eighties oak that you would find in your best friends' mom's house. This oak is quartersawn and white, of which I am a fanatic. Having built many pieces in the aforementioned oak, we had never fumed anything. So we took our fuming class on the internet (the internet knows everything) and built a tannin bed. After several hours it should be nice and tan. The ammonia fumes trapped in the tent seep into the oak (loaded with tannin) darkening and deepening the color. Hence, our tannin bed. I'm anxious to see it when it comes out. Stay tuned.